Ultrasonic vibration-assisted cutting of titanium alloys:A state-of-the-art review  

作　　者：Ahmar KHAN Xin WANG Biao ZHAO Wenfeng DING Muhammad JAMIL Aqib Mashood KHAN Syed Hammad ALI Sadam HUSSAIN Jiong ZHANG Raj DAS 

机构地区：[1]National Key Laboratory of Science and Technology on Helicopter Transmission,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China [2]Department of Mechanical Engineering,College of Engineering,City University of Hong Kong,Hong Kong 999077,China [3]Centre for Additive Manufacturing,School of Engineering,Aerospace Engineering and Aviation,RMIT University,Victoria 3083,Australia

出　　处：《Chinese Journal of Aeronautics》2025年第1期3-42,共40页中国航空学报(英文版)

基　　金：financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475);the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001);the Natural Science Foundation of Jiangsu Province(No.BK20210295);the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。

摘　　要：The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.

关 键 词：Ultrasonic vibration-assisted cutting Titanium alloys Material removal mechanism MACHINABILITY SUSTAINABILITY 

分 类 号：TG506[金属学及工艺—金属切削加工及机床] V261.92[航空宇航科学与技术—航空宇航制造工程]