基于优选模型和灰狼算法的注塑工艺参数优化  

Optimization of Injection Molding Process Parameters Based on Preferred Model and Gray Wolf Algorithm

作  者:林峰[1] 孙永华[2] 李国琳 李西兵 连灿鑫[1] LIN Feng;SUN Yonghua;LI Guolin;LI Xibing;LIAN Canxin(Department of Mechanical and Electronic Engineering,Fuzhou Polytechnic,Fuzhou,Fujian 350108,China;Department of Intelligent Manufacturing,Shandong Labor Vocational and Technical College,Ji'nan,Shandong 250022,China;The Engineering Research Center for CAD/CAM of Fujian Universities(Putian University),Putian,Fujian 351100,China;College of Mechanical and Electronic Engineering,Fujian Agriculture and Forestry University,Fuzhou,Fujian 350108,China)

机构地区:[1]福州职业技术学院,机电工程系,福建福州350108 [2]山东劳动职业技术学院,智能制造系,山东济南250022 [3]CAD/CAM福建省高校工程研究中心(莆田学院),福建莆田351100 [4]福建农林大学,机电工程学院,福建福州350108

出  处:《塑料》2025年第1期100-107,共8页Plastics

基  金:2023年度福州职业技术学院科研基金(FZYKJJJCX202301);CAD/CAM福建省高校工程研究中心开放式基金(K202207)。

摘  要:采用Moldflow软件对食品保鲜盒盖的注塑成型过程进行模拟分析,目的是通过优化注塑工艺参数,最大限度地减小产品的体积收缩率,从而提高产品质量。采用筛选试验设计的方法,确定对注塑成型过程影响较显著的参数。然后,构建多个近似模型,并对这些模型进行细致的比较分析,筛选出性能最佳的模型。最后,利用灰狼优化算法对最优模型进行参数优化,得到最优注塑工艺参数组合,并进行模拟验证和实际验证。结果表明,采用优化后的注塑工艺参数组合制备的产品的体积收缩率显著减小,由初始的5.837%下降至4.01%,下降了31.3%,证明了结合计算机模拟、更优的模型和智能优化算法在注塑工艺优化中具有有效性及较好的应用潜力。The process of injection molding for the fresh-keeping box lid was simulated using Moldflow software,with the objective of minimizing volume shrinkage through the optimization of injection molding process parameters.Initially,significant parameters affecting the molding process were identified through the screening test design.Subsequently,several approximate models were constructed and meticulously compared to select the model with optimal performance.Finally,the Grey Wolf Optimization algorithm was applied to the selected model to optimize the parameters,leading to an ideal combination of injection molding process parameters.Both simulation and practical validation confirmed that the optimized parameters substantially reduced the volume shrinkage rate,from an initial 5.837%to 4.01%,marking a significant reduction of 31.3%.This outcome demonstrates the efficacy and potential of combining computer simulation,better models and intelligent optimization algorithms in enhancing injection molding processes.

关 键 词:注塑工艺参数 筛选试验设计 中心复合试验 最优拉丁超立方抽样 灰狼优化算法 

分 类 号:TQ320.66[化学工程—合成树脂塑料工业] TP391.7[自动化与计算机技术—计算机应用技术]

 

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