基于AMESim的集装箱翻转机液压系统设计与分析  

Design and Analysis of the Hydraulic System of Container Turnover Machine Based on AMESim

作　　者：史桢 王海滨[1] 李耀翔 冷峰 楚志勇 SHI Zhen;WANG Haibin;LI Yaoxiang;LENG Feng;CHU Zhiyong(College of Mechanical and Electrical Engineering,Northeast Forestry University,Harbin Heilongjiang 150040,China;Kaiyuan Kaifeng Machinery Co.,Ltd.,Kaiyuan Liaoning 112300,China)

机构地区：[1]东北林业大学机电工程学院,黑龙江哈尔滨150040 [2]开原市凯峰机械有限公司,辽宁开原112300

出　　处：《机床与液压》2025年第1期209-216,共8页Machine Tool & Hydraulics

基　　金：哈尔滨市制造业科技创新人才项目(CXRC20231115883);中央高校基本科研业务费专项资金项目(2572022DP01);中国博士后科学基金特别项目(2019T120248)。

摘　　要：为降低集装箱翻转机研制成本并提高其翻转作业效率,对集装箱翻转机的翻转机构液压系统展开研究。分析其机器结构和工作原理,并进行受力分析,设计翻转机构液压系统。通过AMESim仿真软件对该系统进行仿真分析,并利用自行研制的集装箱翻转机进行翻转作业试验。结果表明:机器两侧翻转液压缸受力大小相近,闭环液压控制系统工作性能优于开环液压系统,闭环液压控制系统频带带宽满足作业要求。机器两侧翻转液压缸受力大小近似相等,与仿真分析结果一致;无杆腔压力试验值偏高、有杆腔压力试验值偏低、无杆腔和有杆腔流量试验值均偏低,与仿真曲线具有良好的相关性和高度的拟合性。In order to reduce the development cost and improve the efficiency of container turnover machine,the hydraulic system of container turnover machine was studied.The mechanical structure and working principle of container turnover machine were analyzed,and the force analysis was carried out,and the turnover mechanism hydraulic system was designed.The simulation software AMESim was used to simulate and analyze the hydraulic control system of the turnover mechanism,and the turnover operation test was carried out by using the self-developed container turnover machine.The results show that the force of the turnover hydraulic cylinders on both sides of the machine is similar,the working performance of the closed-loop hydraulic control system is better than that of the open-loop hydraulic system,the frequency bandwidth of the closed-loop hydraulic control system meets the operation requirements.The force of the turnover hydraulic cylinder on both sides of the machine is approximately equal,which is consistent with the simulation results.The pressure test value of rodless cavity is high,the pressure test value of rodless cavity is low,and the flow test value of rodless cavity and rodless cavity is low,The test results show high pressure and low flow,which have good correlation and high fitting with the simulation curve.

关 键 词：集装箱翻转机 液压控制系统 翻转液压缸载荷 AMESIM 系统传递函数 

分 类 号：TH137[机械工程—机械制造及自动化] TH237