集成式充电发电机皮带轮螺母自动拧紧机设计  

Design of Automatic Tightening Machine for Pulley Nut with Integrated Charging Generator

作　　者：李佑长 黄俭有 彭雄祥 陈国标 LI Youchang;HUANG Jianyou;PENG Xiongxiang;CHEN Guobiao(College of Physics and Telecommunications Engineering of Yulin Normal University,Guangxi Yulin 537000,China;Guangxi Sida Electric Co.,Ltd.,Guangxi Yulin 537000,China)

机构地区：[1]玉林师范学院物理与电信工程学院,广西玉林537000 [2]广西四达电器有限公司,广西玉林537000

出　　处：《机械设计与制造》2025年第2期214-217,共4页Machinery Design & Manufacture

基　　金：广西科技重大专项桂科计字[2020]302号(任务书编号:桂科AA20302013);玉林师范学院高层次人才科研启动基金(G2018002)。

摘　　要：为了解决发动机用充电发电机皮带轮螺母拧紧力矩不受控、影响产品质量且装配效率较低的现状,根据皮带轮螺母的拧紧工艺和扭矩控制原理,设计了一种集成式可精确控制轴承压入力、皮带轮螺母拧紧力矩并同时在线检测的设备,通过环形轨道模组实现零件自动流转,利用人机界面实时监控装配质量与数量,同时将记录数据导入电脑进行数据统计及分析,实现高效生产。试验表明,利用本设备装配的发电机皮带轮螺母拧紧力矩100%合格,装配效率提升67%,效率提升的同时可使装配质量稳定受控,确保产品及时交付。In order to solve the problem that the tightening torque of the pulley nut of the charging generator for the engine is not con⁃trolled,which affects the product quality and the assembly efficiency negatively,an integrated equipment e is designed which can accurately control the bearing force and the tightening torque of the pulley nut and simultaneously detect them online.The tighten⁃ing process and torque control principle of the pulley nut are employed,and the automatic flow of parts is realized through the annu⁃lar rail module.The man-machine interface is used to monitor the assembly quality and quantity in real time,and the recorded da⁃ta is imported into the computer for data statistics and analysis,so as to achieve efficient production.The test shows that the tighten⁃ing torque of the generator pulley nut assembled with this equipment is 100%qualified,and the assembly efficiency is increased by 67%.While the efficiency is improved,the assembly quality is stable and controlled,ensuring timely delivery of products.

关 键 词：充电发电机 皮带轮螺母 拧紧机 集成式 人机界面 

分 类 号：TH16[机械工程—机械制造及自动化] TH122