筒体内壁喷涂设备智能化设计与应用  

Intelligent Design and Application of Coating Equipment for Inner Wall of Cylinder

作　　者：齐红梅 QI Hongmei(Xinxiang Xinhao Electromechanical Co.,Ltd.,Xinxiang,He’nan,453000,China)

机构地区：[1]新乡市新豪机电有限公司,河南新乡453000

出　　处：《智能城市应用》2025年第2期79-82,共4页Smart City Application

摘　　要：筒体内壁涂层的均匀性与耐久性直接影响工业设备的服役性能,传统人工喷涂存在效率低、质量波动大及环境污染等问题。此文设计了一种智能化筒体内壁自动喷涂设备,集成模块化悬臂结构、双向旋转喷涂装置及高精度运动控制系统,通过PLC与伺服驱动技术实现喷涂全流程自动化。设备采用动态配重系统与液压升降平台,适配直径0.5~3m、长度2~10m的筒体,喷涂路径支持螺旋线、Z字形等模式。实验表明,涂层厚度标准差由人工喷涂的±25μm降至±16μm,作业效率提升66.2%,能耗降低18.6%,VOC排放减少40%。该设备通过封闭式喷涂与废气回收设计,符合绿色制造标准,可广泛应用于石油管道、化工储罐等领域,为工业涂装自动化提供了高效解决方案。The uniformity and durability of the coating on the inner wall of the cylinder directly affect the service performance of industrial equipment.Traditional manual spraying has problems such as low efficiency,large quality fluctuations,and environmental pollution.This article designs an intelligent cylinder inner wall automatic spraying equipment,which integrates modular cantilever structure,bidirectional rotating spraying device,and high-precision motion control system.The entire spraying process is automated through PLC and servo drive technology.The equipment adopts a dynamic counterweight system and a hydraulic lifting platform,suitable for cylinder bodies with diameters of 0.5~3m and lengths of 2~10m.The spraying path supports spiral,Z-shaped and other modes.Experiments have shown that the standard deviation of coating thickness has been reduced from±25μm for manual spraying to±16μm,resulting in a 66.2%increase in work efficiency,a 18.6%decrease in energy consumption,and a 40%reduction in VOC emissions.This device is designed with enclosed spraying and exhaust gas recovery,which meets green manufacturing standards and can be widely used in fields such as petroleum pipelines and chemical storage tanks,providing an efficient solution for industrial coating automation.

关 键 词：筒体内壁喷涂 智能化设计 自动化控制 模块化结构 环保喷涂 

分 类 号：TQ633[化学工程—精细化工]