防错防混技术在活塞机加工自动线的应用  

Application of error-prevention and mixing-prevention technology in the automatic production line of engine pistons

作　　者：梁伟伟 罗绍杰 王磊 尹志诚 朱俊奎 LIANG Weiwei;LUO Shaojie;WANG Lei;YIN Zhicheng;ZHU Junkui(Binzhou Bohai Piston Co.,Ltd.,Binzhou 256600,China;Shandong Key Laboratory of Advanced Engine Piston Assembly(planned),Binzhou 256600,China)

机构地区：[1]滨州渤海活塞有限公司,山东滨州256600 [2]山东省先进发动机活塞组件重点实验室(筹),山东滨州256600

出　　处：《内燃机与动力装置》2025年第1期87-91,共5页Internal Combustion Engine & Powerplant

摘　　要：为提高活塞机加工自动生产线工作效率,通过分析活塞生产过程的潜在失效模式及失效机理,研究防错防混技术,分析视觉影像防错防混、夹具气密检测防错、夹具硬性干涉防错、断刀检测防错技术在生产线不同工序的应用。研究结果表明:在活塞工艺设计方面,防错防混技术可预防失效机理或失效模式产生;在加工过程检验控制方面,防错防混技术可杜绝活塞失效件流出,提高活塞机加工自动线生产效率及产品质量。In order to improve the work efficiency of automatic piston lines,the potential failure modes and failure mechanisms of the piston machining production are analyzed.The application of corresponding error-prevention and confusion-prevention technology are analyzed,including visual image error-prevention and confusion-prevention,fixture air tightness detection-prevention,fixture rigid interference error-prevention,and tool breakage detection error-prevention technology in different processes of the production line.The research results show that in terms of piston process design,error-prevention and confusion-prevention technology can prevent the generation of failure mechanisms or failure modes;in terms of inspection and control of the machining process error-prevention and confusion-prevention technology can eliminate the outflow of piston failure parts,the error-prevention and mixing-prevention technology improve the production efficiency and product quality of the piston machining automatic lines.

关 键 词：活塞 机加工自动线 防错防混技术 

分 类 号：TK406[动力工程及工程热物理—动力机械及工程]