柱塞泵关键摩擦副中复杂黄铜与硅锰黄铜的微观组织与耐磨特性研究  

Study on the Microorganization and Wear Resistance of Complex Brass and Silicon Manganese Brass in the Key Friction Pair of Plunger Pump

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作  者:梅婷 徐洪扬 李逊 龙运伟 唐华 李志鹏[2] 邹爱华[2] MEI Ting;XU Hongyang;LI Xun;LONG Yunwei;TANG Hua;LI Zhipeng;ZOU Aihua(Air China Guizhou Honglin Aviation Power Control Technology Co.,Ltd.,Guiyang 550000,China;School of Materials Science and Engineering,Nanchang Hangkong University,Nanchang 330063,China)

机构地区:[1]中国航发贵州红林航空动力控制科技有限公司,贵阳550000 [2]南昌航空大学材料科学与工程学院,南昌330063

出  处:《材料导报》2025年第7期185-189,共5页Materials Reports

基  金:江西省重点研发计划项目(2019ZBBE50001);企事业单位委托项目(科技字[2022]第17号)。

摘  要:采用金相显微镜、XRD、SEM和UMT摩擦磨损试验机等手段,对复杂黄铜(HAl61-4-3-1)和硅锰黄铜(HMn60-3-1-0.75)的显微组织和耐磨性能进行了研究。实验结果显示,HAl61-4-3-1及HMn60-3-1-0.75耐磨黄铜主要由α相、β相和强化相三相构成,其中α、β相的主要元素为Cu、Zn。复杂黄铜HAl61-4-3-1颗粒状强化相以Al、Co、Ni、Fe、Si为主。硅锰黄铜HMn60-3-1-0.75强化相为Mn_(5)Si_(3)。与HMn60-3-1-0.75相比,HAl61-4-3-1黄铜具有更高的硬度,较小的摩擦系数和磨损量,具体数值分别为181.3HV、0.177和1.13×10^(-3)g。这种差异主要是由于HAl61-4-3-1黄铜的基体硬度大于HMn60-3-1-0.75,在磨损时犁沟效应减轻,剥落和粘着程度也减小。通过对HAl61-4-3-1磨损形貌的分析认为,其主要的磨损形式为磨粒磨损和粘着磨损,并伴有少量的疲劳磨损与氧化磨损。Using metallographic microscopy,X-ray diffraction(XRD),scanning electron microscopy(SEM),and a UMT tribological tester,the microstructure and wear resistance of complex brass(HAl61-4-3-1)and silicon-manganese brass(HMn60-3-1-0.75)were studied.The experimental results indicate that both HAl61-4-3-1 and HMn60-3-1-0.75 wear-resistant brass are mainly composed of three phases:needle-likeαphase,βphase,and a strengthening phase,with copper(Cu)and zinc(Zn)as the primary components of theαandβphases.The particle-like strengthening phase in HAl61-4-3-1 wear-resistant brass is primarily composed of aluminum(Al),cobalt(Co),nickel(Ni),iron(Fe),and silicon(Si).In contrast,the strengthening phase in HMn60-3-1-0.75 wear-resistant brass is identified as needle-like Mn_(5)Si_(3).Compared to HMn60-3-1-0.75,HAl61-4-3-1 brass exhibits higher hardness,lower friction coefficient,and reduced wear volume,with specific values of 181.3HV,0.177,and 1.13×10^(-3) g,respectively.This difference is mainly due to the matrix hardness of HAl61-4-3-1 brass is greater than that of HMn 60-3-1-0.75.The furrow effect is reduced and the peeling and adhesion is reduced.Through the analysis of HAl61-4-3-1 wear morphology,its main wear forms are grinding and adhesive wear,with a small amount of fatigue and oxidative wear.

关 键 词:复杂黄铜 柱塞泵 显微组织 磨损 

分 类 号:TG146.11[一般工业技术—材料科学与工程]

 

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