均布孔圆环工件透丝锁丝一体机开发  

Design and Development of the Average Cloth Ring Workpiece

作　　者：夏伟民 吉晓民[1] 刘叶 Xia Weimin;Ji Xiaoming;Liu Ye(Faculty of Art and Design,Xi’an University of Technology,Xi’an 710054,China)

机构地区：[1]西安理工大学艺术与设计学院,西安710054

出　　处：《机电工程技术》2025年第5期158-164,共7页Mechanical & Electrical Engineering Technology

摘　　要：针对均布孔圆环工件在加工过程中依靠人工手动完成喷塑后的丝孔剔透与螺钉锁附工艺费时费力、人工精度有限和一致性差等问题,提出一种为止动环喷塑后的丝孔剔透与螺钉锁附加工的自动化方案。结合企业生产需求,根据均布孔圆环工件丝孔剔透与螺钉锁附工艺需要的步骤和流程,结构上将机器划分为供料、分度、定位、丝孔剔透和螺丝锁付五大模块,采用人机界面(HMI)和PLC作为上、下位机设计控制系统,在WPL Soft软件编写控制程序实现了透丝锁丝一体机自动化过程,并在DOP Soft软件设计人机界面,实现加工动态可视化,更方便对透丝锁丝系统进行控制。生产运行数据表明,该设备能够精准高效的实现止动环的丝孔剔透和螺丝锁付操作,一个人操作一台设备的效率可相当于2.9名工人,带来1.9名工人的成本节省,证明了本文所设计的机械系统结构完善,编写的控制程序内容正确可靠,对提高企业自身的技术水平有重要的现实意义。Aiming at the problems such as manual manual completion of the silk holes and screw locks of the screw lock technology,limited artificial accuracy,poor consistency,and poor consistency during processing during processing during processing.The automation scheme of the pores and screw locks.Combined with the production needs of enterprises,based on the steps and processes required by the uniform cloth circular workpiece of silk holes and the screw locking process,the structure is divided into five major modules of the material,division,positioning,silk hole clearing,and screw locking.Using human-machine interface(HMI)and PLC as the upper and lower machine design control systems,the control program automation process is achieved in the WPL Soft software writing control program,and control the shredded lock system.The production and operation data show that the equipment can accurately and efficiently realize the wire hole transparency and screw lock operation of the stop ring,and the efficiency of one person operating a piece of equipment can be equivalent to 2.9 workers,bringing 1.9 workers to save costs,which proves that the mechanical system designed has a perfect structure,and the content of the control program is correct and reliable,which has important practical significance for improving the technical level of the enterprise itself.

关 键 词：自动化 螺丝锁付 丝孔剔透 PLC控制 人机界面 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置]