日化品瓶铝箔密封性检测试验装置设计与应用  

Design and Application of Aluminum Foil Sealability Test Device for Daily Chemical Bottle

作　　者：陈啸 王坤 顾琪[1] 姚红兵 胡智康 Chen Xiao;Wang Kun;Gu Qi;Yao Hongbing;Hu Zhikang(School of Intelligent Manufacturing,Yancheng Polytechnic College,Yancheng,Jiangsu 224005,China;Xinglin College,Nantong University,Nantong,Jiangsu 226236,China)

机构地区：[1]盐城工业职业技术学院智能制造学院,江苏盐城224005 [2]南通大学杏林学院,江苏南通226236

出　　处：《机电工程技术》2025年第5期172-176,共5页Mechanical & Electrical Engineering Technology

基　　金：江苏省产学研合作项目(BY202231047);盐城工业职业技术学院校级科研项目(ygy2209)。

摘　　要：为解决人工检测日化品瓶铝箔密封性的劳动强度大,检测精度低等问题。基于一种空气泄漏模型,设计了日化品瓶铝箔密封性检测试验装置。对日化品瓶铝箔密封性检测试验装置的机械结构进行了详细设计,包括进给机构的设计等;选择PLC作为试验装置的主控制器,触摸屏为人机交互界面,设计了PLC控制流程及系统操作界面。为验证实际效果,试制样机,应用效果表明:在一定的进给速度和进给量范围内,日化品瓶铝箔密封性检测试验装置能提高30%以上的人工作业效率,检测准确度在97%以上,在减轻人工作业强度的情况下提高了检测的准确度。该装置性能稳定,操作简单,生产效率高,检测精度高,为企业带来了良好的经济和社会效益,具有一定的推广价值。In order to solve the problem of high labor intensity and low detection accuracy in manual detection of aluminum foil sealability of daily chemical bottle.Based on an air leakage model,a test device for detecting aluminum foil sealability of daily chemical bottle is designed.The mechanical structure of aluminum foil sealability test device for daily chemical bottle is designed particularly,including the design of feed mechanism,etc.PLC is chosen as the main controller of the test device,the touch screen is the human-computer interaction interface.The PLC control process and system operation interface were designed.In order to verify the actual effect,the prototype is produced,and application effect shows that:in a certain range of feed rate and quantity,the test device for detecting aluminum foil sealability of daily chemical bottle can increase the manual work efficiency by more than 30%,and the detection accuracy is more than 97%,and the detection accuracy is improved under the condition of reducing the manual work intensity.The device has stable performance,simple operation,high production efficiency and high detection accuracy,which can bring a good economic and social benefits for the enterprise,so the equipment has a certain promotion value.

关 键 词：日化品瓶 铝箔密封性 试验装置 PLC 

分 类 号：TH122[机械工程—机械设计及理论] TP23[自动化与计算机技术—检测技术与自动化装置]