轴承内尺寸综合在线检测系统  

Integrated Online Measurement System for Bearing Inner Dimensions

作　　者：宗俊杰 华尧中 傅波罕 葛正 ZONG Junjie;HUA Yaozhong;FU Bohan;GE Zheng(School of Information Science and Engineering,Zhejiang Sci-Tech University,Hangzhou 310018,China;Changshan Research Institute Co.,Ltd.of Zhejang Si-Tech University,Quzhou,Zhejiang 324299,China;Zhejiang Zhongjing Bearing Co.,Ltd.,Quzhou,Zhejiang 324200,China)

机构地区：[1]浙江理工大学信息科学与工程学院,浙江杭州310018 [2]浙江理工大学常山研究院有限公司,浙江衢州324299 [3]浙江中精轴承有限公司,浙江衢州324200

出　　处：《轻工机械》2025年第2期71-76,共6页Light Industry Machinery

基　　金：浙江省基础公益研究计划(LTGS23E050002);浙江省“尖兵”研发攻关计划(2024C01015)。

摘　　要：为解决当前轴承在线内尺寸检测的测量指标少,离线检测效率低等问题,课题组设计了一种针对轴承内尺寸的综合在线检测系统。该系统通过弹性自适应机构配合接触式传感器实现了对轴承内径微位移的高精度测量,通过回转机构和升降机构实现轴承一次定位下对内径、圆度和锥度等多项指标的测量;在此基础上,设计了基于工控机和PLC的上、下位机控制系统,开发了测控系统软件实现了在线测量、数据处理和报告生成等功能,并搭建了设备样机进行了性能测试。测试结果表明:该系统能够实现对轴承多项参数指标的在线检测,能有效提高轴承生产的效率和产品质量。To solve the problems of limited measurement indicators and low offline detection efficiency in the current online internal dimension detection of bearing,a comprehensive online measurement system for bearing inner dimensions was designed.High-precision measurement of bearing inner diameters was achieved through an adaptive elastic mechanism equipped with contact sensors.Once the bearing was positioned,measurement of multiple indicators such as inner diameter,roundness,and taper of the bearing could be completed by the movement of the rotation and lifting mechanisms.Based on this,an industrial PC and PLC-based master-slave control system was developed.Measurement and control software was created to enable online measurement,data processing,and report generation.A prototype was constructed,and performance tests were conducted.The test results show that the system meets the requirements for online measurement of multiple bearing parameters,and can effectively improve production efficiency and product quality of bearing.

关 键 词：轴承 尺寸测量 在线检测 弹性自适应机构 接触式传感器 

分 类 号：TH133.3[机械工程—机械制造及自动化]