ZJ119型卷接机组接装纸自动纠偏系统的研制  

Development of automatic tipping paper bias adjustment system for filter cigarette maker ZJ119

作　　者：潘恒乐 陶韶华 曾标 赵朝阳 PAN Hengle;TAO Shaohua;ZENG Biao;ZHAO Zhaoyang(Changde Tobacco Machinery Co.,Ltd.,Changde 415000,Hunan,China;Changde Cigarette Factory,China Tobacco Hunan Industrial Co.,Ltd.,Changde 415000,Hunan,China;China Tobacco Machinery Technology Center,Shanghai 201206,China)

机构地区：[1]常德烟草机械有限责任公司,湖南省常德市415000 [2]湖南中烟工业有限责任公司常德卷烟厂,湖南省常德市415000 [3]中烟机械技术中心,上海市201206

出　　处：《烟草科技》2025年第4期94-99,共6页Tobacco Science & Technology

基　　金：中国烟草机械集团有限责任公司科技项目“卷烟机新型激光打孔装置研究”(KZ2101);中国烟草机械集团有限责任公司科技项目“ZJ119型中细支卷接机组的研制”(K1202303005)。

摘　　要：为解决ZJ119型卷接机组生产中因接装纸出现横向偏移而造成烟支接装纸粘结不齐等问题,设计了一种接装纸自动纠偏系统。该系统由检测机构和执行机构组成,检测机构利用超声波传感器对接装纸的位置进行检测和反馈,卷接机组的IPC控制系统根据反馈结果控制执行机构中的伺服电机转动,进而通过活动连板、连杆等带动导纸辊偏转,从而实现对接装纸位置的自动调整。以红河卷烟厂生产的“红河(硬88)”牌卷烟为对象进行测试,结果表明:应用自动纠偏系统后的ZJ119型卷接机组出现接装纸粘结不齐的报警次数由4.5次/月降低到0.25次/月,人工调节偏移接装纸的时间由54.5 min/月降低到2.25 min/月。该技术可为提高卷烟外观质量和设备运行效率提供支持。To prevent the tipping paper from forming an uneven joint on cigarette,an automatic tipping paper bias adjustment system was designed for filter cigarette maker ZJ119.The system consists of a monitor mechanism and an actuating mechanism.The monitor mechanism uses an ultrasonic sensor to detect and feedback the position of the tipping paper,and the IPC control system in ZJ119 to control the rotation of a servo motor in the actuating mechanism to responding to the feedback results,further the paper guide roller deflects to adjust the lateral position of the tipping paper through a movable plate and a linking rod.The designed system was tested on a filter cigarette maker ZJ119 with“Honghe(Hard 88)”brand cigarettes in Honghe Cigarette Factory,and the results showed that the frequency of alarms of uneven tipping paper joint reduced from 4.5 to 0.25 times per month,and the time required for manual tipping paper bias adjustment reduced from 54.5 to 2.25 minutes per month.This technology supports the promotion of cigarette appearance quality and the operational efficiency of cigarette makers.

关 键 词：ZJ119型卷接机组 接装纸 纠偏系统 超声波传感器 

分 类 号：TS433[农业科学—烟草工业]