冲液压力对高速电弧加工高温合金蜂窝质量影响的研究  

The Influence of Injection Pressure on Blasting Erosion Arc Machining of Superalloy Honeycomb Structures

作　　者：李辰龙 柏聪 李柯林 顾琳[1] LI Chenlong;BAI Cong;LI Kelin;GU Lin(State Key Laboratory of Mechanical System and Vibration,School of Mechanical Engineering,Shanghai Jiao Tong University,Shanghai 200240,China)

机构地区：[1]上海交通大学机械与动力工程学院,机械系统与振动国家重点实验室,上海200240

出　　处：《电加工与模具》2025年第2期21-25,48,共6页Electromachining & Mould

摘　　要：针对航空发动机高温合金材料蜂窝结构的加工难题,提出并验证了高速电弧加工蜂窝的可行性,分析了高速电弧加工在提高加工效率和加工精度方面的优势。试验采用内冲液圆盘电极,研究了冲液压力对蜂窝结构加工质量的影响。结果表明,冲液压力对改善加工质量具有显著作用,尤其是达到0.6 MPa以上时能显著提高加工表面质量并降低电极损耗率,有效验证了高速电弧加工航空蜂窝的潜力,也为相关技术的优化与发展提供了理论和试验依据。Addressing the challenges of machining honeycomb structures made of superalloy for aero engines,the feasibility of blasting erosion arc machining(BEAM)of honeycombs was proposed and validated.Furthermore,the advantages of BEAM in enhancing machining efficiency and precision were analyzed.The experiments employed an internal flushing disc electrode,investigating the effects of flushing pressure and principal discharge parameters on the quality of honeycomb machining.The results indicated that flushing pressure plays a significant role in improving machining quality,particularly when exceeding 0.6 MPa,which notably enhances the surface quality of the machining while reducing electrode wear.This research effectively validates the potential of BEAM for aerospace honeycomb structures and provides a theoretical and experimental basis for the optimization and development of related technologies.

关 键 词：高速电弧放电加工 蜂窝结构 冲液压力 加工效率 

分 类 号：TG661[金属学及工艺—金属切削加工及机床]