型卷包设备空头烟包剔除量的改进与分析  

作　　者：唐国庆 和婧 杨心瀚 沙磊 邓瑞君 

机构地区：[1]红云红河集团昆明卷烟厂,昆明650500

出　　处：《科技创新与应用》2025年第12期72-77,共6页Technology Innovation and Application

摘　　要：为减少GD型卷包设备空头烟包剔除量,增加烟支的质量稳定性,以达到降低物耗,提高生产效率的目的,该文设计研发一种卷烟机出烟口滚动摩擦稳定装置。将出烟口滑动摩擦固定排烟板改造为滚动摩擦滚轮,采取差速负反馈同步联动控制,保证其能够自动适配卷烟机转速,有效减少卷烟机出烟口烟支点燃端烟沫掉落量,减少空头烟支的产生,从而进一步降低包装机烟包剔除量。装置改造结果表明,GD型包装机烟包剔除量减少46.26%,降低物料损耗,节约生产成本;包装机空头剔除占比缩小81.92%,有效解决GD型包装机空头剔除较多的问题,提高生产效率;出烟口烟沫掉落量降低74.95%,改善GD型卷烟机烟丝浪费情况,增加烟支的质量稳定性;该装置改造成本低,实用性高,可靠性强,可广泛推广至其余多种卷烟机型,在降本降耗、提质增效的同时,为卷烟生产企业产生大量经济效益。In order to reduce the amount of empty cigarette packs removed by GD type wrapping equipment,increase the quality stability of cigarettes,and achieve the purpose of reducing material consumption and improving production efficiency,a rolling friction stabilization device at the cigarette outlet of a cigarette machine is designed and developed in this paper.The sliding friction fixed smoke exhaust plate at the cigarette outlet is transformed into a rolling friction roller,and differential negative feedback synchronous linkage control is adopted to ensure that it can automatically adapt to the rotating speed of the cigarette machine,effectively reducing the amount of smoke foam at the cigarette outlet of the cigarette maker.The amount of falling smoke reduces the generation of empty cigarettes,and has recently further reduced the amount of cigarette packs removed by the packaging machine.The device modification results show that:The quantity of cigarette packs removed by the GD packaging machine was reduced by 46.26%,which reduced material loss and saved production costs.The proportion of empty packs removed by the packaging machine was reduced by 81.92%,effectively solving the problem of more empty packs removed by the GD packaging machine.,improving production efficiency.The amount of cigarette foam falling from the cigarette outlet was reduced by 74.95%,improving the waste of tobacco in the GD cigarette machine and increasing the quality stability of cigarettes.The device has low transformation cost,high practicality,and strong reliability.It can be widely extended to other cigarette models.While reducing costs,improving quality and efficiency,it will generate a large number of economic benefits for cigarette production enterprises.

关 键 词：排烟装置 滑动摩擦 滚动摩擦 烟沫掉落量 空头剔除 

分 类 号：TS43[农业科学—烟草工业]