大极板铅始极片制造和快速转运关键技术与应用  

Key technology and application for manufacturing and rapid transportation of large plate lead cathode

作　　者：杨广 彭宏道 黄剑飞 熊家志 严佳成 范志刚 YANG Guang;PENG Hongdao;HUANG Jianfei;XIONG Jiazhi;YAN Jiacheng;FAN Zhigang(Jiangxi Nerin Equipment Co.Ltd.,Nanchang 330032,China)

机构地区：[1]江西瑞林装备有限公司,江西南昌330032

出　　处：《有色设备》2025年第2期70-75,共6页Nonferrous Metallurgical Equipment

摘　　要：现有企业生产使用的大极板铅始极片制造机组存在占地面积大及铅始极片二次转运易变形等缺陷,导致铅始极片入槽后阴阳极板间易发生短路。本文提出了一种全新的铅始极片制造机组布置方式和快速转运方法。铅片在水平状态完成裁切并装填导电棒压铆后,通过翻板装置将成片的铅始极片由水平翻转至竖直状态,机器人将处于竖直状态的铅始极片转运至压纹装置内,再将压纹后的始极片插入至阴阳极自动排距机的阳极板之间。通过在机器人的作业空间范围内,合理设置翻板装置、压纹装置以及阴阳极自动排距机工位的相对位置,尽可能缩短转运距离;转运过程中合理规划机器人的运行轨迹,最大限度地减少垂直板面的运动,降低了铅始极片二次转运的碰撞变形风险。工业生产实践表明,该机组布局紧凑,能够减少占地面积、节约投资成本、减少铅始极片在二次转运过程中的变形。This paper addresses the issues of large occupation and the susceptibility of the lead cathode to deformation during secondary transportation in the large-plate lead cathode manufacturing machine currently used in industrial production,which often lead to short circuits between the anode and cathode after the cathodes are placed in the cells.A novel layout and rapid transportation method for the lead cathode manufacturing unit is proposed.After the lead sheets are cut and conductive rods are inserted in a horizontal state,a flipping device is used to rotate the formed lead cathodes from a horizontal position to a vertical position.An industrial robot then transports the vertically oriented cathodes to an embossing device.Once embossing is completed,the cathodes are inserted between the anodes of an automatic anode-cathode spacing machine.By optimizing the relative positions of the flipping device,embossing device,and automatic anode-cathode spacing machine within the robotic workspace,the transportation distance is minimized.Additionally,the robot's motion trajectory is carefully planned to reduce vertical movements relative to the sheet plane,thereby mitigating collision-induced deformation during secondary transportation.Industrial production practices demonstrate that this compact unit layout reduces the required occupation,saves investment costs,and minimizes deformation of lead cathodes during secondary transportation.

关 键 词：大极板铅始极片 机组布置 轨迹规划 铅电解 精炼 转运 

分 类 号：TF812[冶金工程—有色金属冶金]