滤棒加香胶囊添加装置的设计与实现  

Design of Device for Distributing Flavor Capsules into Filter Rod

作　　者：丁多 黄溢清 黄富 梅小明 姚建文 尚勇 袁重阳 邓鹏 

机构地区：[1]湖南中烟工业有限责任公司技术研发中心,长沙市劳动中路426号410014 [2]常德芙蓉大亚化纤有限公司

出　　处：《烟草科技》2014年第10期32-34,共3页Tobacco Science & Technology

摘　　要：为提高加香胶囊滤棒的生产效率,采用伺服控制和数据信号处理技术研制了滤棒加香胶囊添加装置。该装置由控制单元、供给料斗、执行机构、负压风机等部分组成,通过控制单元采集机组生产速度信号,由伺服电机带动执行机构的主辊和副辊旋转,以满足胶囊在滤棒中的间距分布要求,同时对胶囊缺失及胶囊间距不合格滤棒进行剔除。结果表明:该装置运行稳定,操作方便,生产的加香胶囊复合滤棒的圆周、吸阻、硬度、圆度等指标均达到工艺要求。滤棒中的胶囊排列均匀,间距稳定,加香胶囊滤棒和加香胶囊复合滤棒中胶囊缺失支数均为零,胶囊间距不合格支数分别为4支/万支和1支/万支。实现了加香胶囊复合滤棒的批量生产,且不会影响普通滤棒的正常生产。In order to improve the production efficiency of filter rod with embedded flavor capsules, a device incorporating servo control and digital signal processing technologies was developed, it was composed of a control unit, a feeding hopper, an actuating mechanism, and a suction fan. The signal of production speed of filter rod maker was collected by the control unit, the main roller and auxiliary roller in the actuating mechanism were driven by a servo motor for distributing capsules in filter rod, and the filter rods with capsule missing or not properly distributed were rejected. The results showed that the device was good in stability and convenient in operation, the circumference, draw resistance, hardness, roundness of the combined filter rod containing flavor capsules met technical requirements. The capsules in filter rod was uniformly spaced, the filter rods and combined filter rods in which the flavor capsules were not properly positioned accounted for 0.04%and 0.01%, respectively; and none of these two kinds of filter rod was found where the capsule was absent. The batch production of combined filter rod containing flavor capsules was realized, and the production of normal filter rod was not influenced.

关 键 词：滤棒成型机组 加香胶囊 添加装置 伺服控制 数据信号处理 

分 类 号：TS457[农业科学—烟草工业]