内孔光整可调珩磨头的理论分析与试验研究  

Theoretical Analysis and Experimental Study of an Adjustable Honing Head for Hole Finishing

作　　者：陈世彬[1,2] 杨胜强[1,2] 李文辉[1,2] 

机构地区：[1]太原理工大学机械工程学院,太原030024 [2]精密加工山西省重点实验室,太原030024

出　　处：《表面技术》2016年第5期224-228,共5页Surface Technology

基　　金：国家自然科学基金资助项目(50675149)~~

摘　　要：目的目前对内孔的珩磨加工,一种珩磨头只能加工一种口径的内孔,加工尺寸单一,适应性差。为了提高珩磨头的通用性,适应小批量、多规格珩磨加工,介绍一种尺寸可调的珩磨头。方法对珩磨头尺寸调节原理进行了介绍,并分析了珩磨时工件所受的珩磨力以及珩磨头的运动情况。用Solid Works建立了装置的三维模型,并加工出了适应孔径为95-125 mm的珩磨头实物样机。通过对内径为φ98 mm和φ106 mm的不锈钢钢管进行加工实验,加工6 min后,获取了表面粗糙度Ra变化曲线和加工后的表面形貌。结果加工后φ98 mm管的表面粗糙度Ra值由2.174μm降低到0.869μm,φ106 mm管的表面粗糙度由1.582μm降低到0.758μm。加工后的工件表面变得光滑、明亮,表面形貌得到明显改善。结论珩磨头结构简单易于实现,在普通机床上即可使用,通过实验验证了装置的可行性。Objective At present, a honing head can only hone holes with a single size, which is poor in suitability. In order to improve the versatility of honing head and to adapt low-volume and multi-standard honing, an adjustable honing head was in- troduced. Methods Adjustment principle of this honing head was introduced. The honing force suffered by workpiece and the movement of this honing head were analyzed. The 3D modeling was built using the software SolidWorks, and the physical pro- totype which adapted to the inner diameter from 95 mm to 125 mm was manufactured. Experiments were carried out using stainless steel pipe with inner diameter of 98 mm and 106 mm respectively. After 6 minutes of honing, the Ra curve and surfacetopography were acquired. Results Ra decreased from 2. 174 v to 0.869 μm for the stainless steel pipe with inner diameter of 98 mm, and Ra decreased from 1.582 μm to 0.758 μm for the one with inner diameter of 106 mm. The surface became smooth and bright, and the surface topography was significantly improved. Conclusion The honing head described in this article was simple and easy to use, and it could be used on general machine tool. The feasibility of this device was verified by experiments.

关 键 词：光整加工 珩磨头 可调 珩磨力 运动分析 试验研究 

分 类 号：TG580.67[金属学及工艺—金属切削加工及机床]