电弧与机械加工集成的增/减材复合成型系统的研发  

Research and development of composite forming system for adding/reducing material integrated with arc and machining

作　　者：陈森昌[1] 张李超[2] 史玉升[2] 张平[1] 王红云[1] 贾和平 CHEN Senchang;ZHANG Lichao;SHI Yusheng;ZHANG Ping;WANG Hongyun;JIA Heping(GuangDong Polytechnic Normal University,Guangzhou 510665,China;Huazhong University of Science and Technology,Wuhan 430074,China;Jiangsu Jiuyu 3D Technology Co.,Ltd.,Kunshan 215300,China)

机构地区：[1]广东技术师范学院,广东广州510665 [2]华中科技大学,湖北武汉430074 [3]江苏九钰三维技术有限公司,江苏昆山215300

出　　处：《电焊机》2018年第10期110-113,共4页Electric Welding Machine

基　　金：广东省应用型重大专项资助项目(2015B090920006);中央财政支持地方高校资助项目(财教科[2016]72号);广州市科技资助项目(201300000104)

摘　　要：研发了集弧焊增材与机加工减材于一体的增/减材复合成型系统。该系统由主控部分、增材部分、减材部分、换刀机构、设备基础部分和辅助机构6部分组成。将运动机构和数控系统集成起来执行增材、减材加工的运动轨迹;将焊炬设置为一把刀具,换刀系统既可以更换刀具库中的刀具,也可以更换焊炬;选用具有CMT功能的电源设备和具有多种焊丝直径的送丝机构;开发了以工控机为主的主控制系统。通过加工样件和修复报废零件,所开发的设备具有增/减材复合加工、低成本、快速制造的能力,并且可以满足零件的多种加工要求。A composite forming system of adding/reducing materials, which is integrated with arc welding and reducing materials, hasbeen developed. The system is composed of the main control part, the additive part, the reducing part, the changing tool mechanism,the equipment foundation part and the auxiliary mechanism. The motion mechanism and the numerical control system are integratedto perform the movement track of the additive and reducing material processing. The welding torch is set as a tool. The tool changingsystem can replace either the tool in the tool bank or the welding torch. The power supply equipment with CMT function and the wirefeeding mechanism witha variety of wire diameter are selected. The main control system based on industrial control computer isdeveloped. Through the actual sample processing and the scrap part repairing, the developed equipment has the capability of adding/reducing material compound processing, low cost and rapid manufacturing speed, and can meet the demands of various parts.

关 键 词：复合成型技术 系统设计 设备研发 增/减材加工 

分 类 号：TG434[金属学及工艺—焊接]