陶瓷滚子超声振动辅助磨削装置设计与试验  

Design and Test of Ceramic Roller Ultrasonic Vibration Assisted Grinding Device

作　　者：李文博 张占立[1] 姚强[2] 刘延斌[1] 邓四二[1] LI Wenbo;ZHANG Zhanli;YAO Qiang;LIU Yanbin;DENG Sier(School of Mechatronics Engineering,Henan University of Science and Technology,Luoyang Henan 471003,China;Luoyang Inspection& Testing Center,Luoyang Henan 47100,China)

机构地区：[1]河南科技大学机电工程学院,河南洛阳471003 [2]洛阳市质量技术监督检验测试中心,河南洛阳471000

出　　处：《机械设计与研究》2019年第4期178-181,共4页Machine Design And Research

基　　金：河南省自然科学基金资助项目(182300410273);河南科技大学研究生创新基金项目(CXJJ-2018-KJ07)

摘　　要：针对超声辅助超精研磨陶瓷滚子的技术需求,基于简谐振动基本原理和波动方程,设计了超声振动的阶梯形超声变幅杆,研发了适用于陶瓷滚子超精加工试验机的点接触式超声振动辅助装置。利用试验机,研究了超声电源电流对陶瓷滚子表面粗糙度和材料去除率的影响规律,并进行了超声加工超精研磨影响对比试验。结果表明:文中所研发的超声振动装置安装简便,工作可靠;与普通超精加工相比,超声复合加工在改善工件表面质量的同时,加工效率有显著提升。Considering that the technical requirements of ultrasonic assisted superfine grinding ceramic roller, based on the basic principle of simple harmonic vibration and wave equation,a stepped ultrasonic horn of ultrasonic vibration was designed,and the point contact suitable for ceramic roller super finishing machine was developed. Ultrasonic vibration aids. Using the testing machine,super-finishing test was carried out in different ultrasonic power supply currents to investigate the influence of different ultrasonic power supply currents on the surface roughness and material removal rate of ceramic rollers. The ultrasonic welding super-fine grinding effect comparison test was carried out. The results show that compared with ordinary super-finishing,ultrasonic composite machining improves the surface quality of the workpiece and the processing efficiency is significantly improved.

关 键 词：氮化硅 陶瓷滚子 超声振动 超精加工 

分 类 号：TH136[机械工程—机械制造及自动化]