中部槽机器人自动化焊接生产线的研制与应用  

Development and Application of Automatic Welding Production Line for Middle Groove Robot

作　　者：曹成铭 高婷婷 吕会贤 马忠涛 潘兴东 李圣文 CAO Chengming;GAO Tingting;LYU Huixian;MA Zhongtao;PAN Xingdong;LI Shengwen(Hengtu Technology Co., Ltd., Shandong Energy Reloading Group, Taian 271222, China;College of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, China;Beijing Ronglu Machinery Products Remanufacturing Technology Co., Ltd., Beijing 271222, China)

机构地区：[1]山东能源重装集团恒图科技有限公司,山东泰安271222 [2]中国矿业大学机电工程学院,江苏徐州221116 [3]北京戎鲁机械产品再制造技术有限公司,北京271222

出　　处：《煤矿机电》2020年第2期57-60,64,共5页Colliery Mechanical & Electrical Technology

摘　　要：根据刮板输送机中部槽的设计结构,焊工件材质、焊接工艺以及生产节拍等为出发点,研制了一条集成6套双机器人焊接系统、1套自动化物流系统、1套生产线控制系统、3个上下料架、1套离线编程软件及1个生产线控制室等为一体的机器人自动化焊接生产线。通过自动上下料架、RGV物流小车,实现待焊工件的自动上下料;借助自制夹具实现中部槽的装夹、翻转及同步焊接,提高了焊接效率;通过离线编程软件,实现了焊接工艺的离线编程及示教;又利用控制室内的视频监控系统及质量监控系统,实现了生产线无人安全作业及工件质量一致性。According to the design structure of the middle groove of scraper conveyor and starting from the angles of welding workpiece material,welding technology and production rhythm,a robot automatic welding production line integrated with six sets of double robot welding system,one set of automatic logistics system,one set of production line control system,three upper and lower racks,one set of off-line programming software and one production line control room have been developed.The automatic feeding and unloading of the workpiece to be welded has been realized by the automatic feeding and unloading frame and RGV logistics trolley,and the clamping,turning and synchronous welding of the middle groove have been realized by the self-made fixture,which can improve the welding efficiency.Through offline programming software,the offline programming and teaching of welding process have been realized.Video monitoring system and quality monitoring system in control room have also been used to realize the unattended safe operation of production line and the consistency of work quality.

关 键 词：中部槽 机器人 焊接生产线 

分 类 号：TG409[金属学及工艺—焊接]