基于机器人的温度传感器自动检定系统设计  

Design of automatic verification system for temperature sensor based on robot

作　　者：孙嫣[1] 黄磊[1] 任燕[1] Sun Yan;Huang Lei;Ren Yan(Ensuring Center of Atmospheric Sounding Technology,Shandong Meteorological Bureau,Jinan 250031,China)

机构地区：[1]山东省气象局大气探测技术保障中心,济南250031

出　　处：《电子测量技术》2021年第9期56-65,共10页Electronic Measurement Technology

基　　金：山东省气象局面上项目(2018sdqxm09)资助。

摘　　要：为解决自动气象站温度传感器检定工作中存在的工作量大,检定用时长,检定过程中需要人工参与等智能化程度低的问题,研究了温度传感器智能搬运技术,提出了智能搬运算法,采用6轴机械臂本体机器人进行了温度传感器在不同恒温水槽的温度检定点切换,实现了多批次温度传感器同时检定,整个检定过程无需人工涉入。同时,开发了基于手机客户端的远程控制软件,实现了远程操作、远程监控、远程报警等功能,可通过手机客户端控制设备开关机,监控温度传感器工作状态,实现异常情况下远程报警并提醒工作人员采取相应措施。运行结果表明,智能检定技术的应用缩短了检定用时,使检定过程不再受8 h工作时间限制,实现了全流程自动控制,检定工作效率大幅提高4倍以上。This paper analysis the problems of heavy workload,long verification time and requirement of human involvement that exist in verifying the meteorological temperature sensors.By investigating the intelligent measurement technology,proposed an intelligent transportation system.By using a 6-axis robot arm,our proposed algorithm successfully achieved temperature measurement points transition of temperature sensors.Our proposed system realized simultaneously verification of multi-batches sensors with no human involvement.In addition,we also developed a remote console deployed on mobile application.This remote console could achieve functions such as remote operation,remote monitoring and auto-alarm.Using this remote console,the staff could turn on or turn off the device,monitor the working status remotely and take corresponding movement according to the remote alarming system.The experiment result shown that the proposed intelligent verification system efficiently reduced the verification time by making the verification process four times faster.Furthermore,our proposed system released the verification process from the eight working hours restriction and achieves automation in all the verification process.

关 键 词：机器人 自动气象站 温度传感器 检定 机械手 可编程逻辑控制器(PLC) 人机界面(HMI) 

分 类 号：TP249[自动化与计算机技术—检测技术与自动化装置]