基于设备综合效率的板式家具封边机生产效率分析与评价  

Evaluation of Production Efficiency of Panel Furniture Edge Banding Machine Based on Overall Equipment Efficiency

作　　者：姚倩 李荣荣 龚建钊 YAO Qian;LI Rong-rong;GONG Jian-zhao(Nanjing Forestry University,College of Furnishings and Industrial Design,Nanjing 210037,Jiangsu,China;Sophia Hubei Home Furnishing Co.,Ltd.,Huanggang 438000,Hubei,China)

机构地区：[1]南京林业大学家居与工业设计学院,江苏南京210037 [2]索菲亚湖北家居有限公司,湖北黄冈438000

出　　处：《木材科学与技术》2022年第3期26-32,共7页Chinese Journal of Wood Science and Technology

基　　金：教育部产学合作协同育人项目“家具设计与工程专业“双师型”教师队伍建设模式的探索与实践”和“面向“新工科”的家具设计与工程专业产学合作协同育人模式创新与实践”(202101148006,202002316001)。

摘　　要：针对板式定制家具制造企业设备综合效率(overall equipment efficiency,OEE)偏低的问题,选取生产线中的关键设备之一——封边机作为研究对象,基于OEE基本原理与计算方法,对封边机的生产数据进行收集整理,对其管理水平进行评估,探明制约封边机生产效率的主要因素为故障停机、换型调机以及短暂停机。企业可从提升员工的设备保全意识和技能、建立设备部件定期更换制度、加强备件管理、成立专项改善小组、制定相应标准指导文件等方面提升设备管理水平。本研究为提高板式家具封边机综合效率提供了依据,同时为板式家具生产线整线设备效率提升提供了参考。To improve the overall equipment efficiency(OEE)in furniture manufacturing,the key equipment of edge banding machine in the production line was selected as the research object.Based on the OEE concept and calculation method,the production data of edge banding machines were collected and sorted to evaluate the maintenance level.The results showed that the main factors,which restricted production efficiency were the fault shutdown,machine replacement and adjustment,and temporary shutdown.It was proposed that the production efficiency can be improved from the following perspectives:to increase employee’awareness,to advance employee’s skills of equipment maintenance,to establish part replacement schedule on a regular basis,to enhance spare part management,to set up special improvement teams,and to formulate corresponding standard guidance documents.This paper provides basic guideline for improving the comprehensive efficiency of panel furniture edge banding machine,and serves as references for improving the whole line efficiency of panel furniture production.

关 键 词：设备管理 设备综合效率 设备性能分析 板式家具 封边机 

分 类 号：TS6[轻工技术与工程]