基于C#的光伏电池机器人排版系统  

A Photovoltaic Cell Robot Typesetting System Based on C#

作　　者：刘良斌[1] 王瑶茜[1] 赵自鹏[1] LIU Liangbin;WANG Yaoxi;ZHAO Zipeng(Department of Electrical Engineering,Hunan Industry Polytechnic,Changsha 410208,China)

机构地区：[1]湖南工业职业技术学院电气工程学院,湖南长沙410208

出　　处：《汽车实用技术》2023年第21期120-125,共6页Automobile Applied Technology

基　　金：湖南省自然科学基金(2022JJ60035)。

摘　　要：针对光伏电池串排版中需要解决光伏电池串串焊后在传送带上存在位置偏差、摆放至基板后光伏电池位置需要微调、传统桁架式排版机故障率高、调试难度大、占用生产时间等问题,提出机器人代替桁架式排版机的解决方案。方案通过RobotStudio仿真软件,设计了一个仿真工作站。工作站中,定位相机对传送带上的光伏电池串定位,引导IRB1300机器人将电池串抓放至基板;纠偏相机对基板上的电池进行定位,并通过IRB920机器人对电池进行纠偏。为了验证机器人对存在位置偏差的电池抓放,采用IS2000-230定位光伏电池,实时更新仿真工作站中光伏电池的位置。同时,开发了基于C#开发上位机系统,实现对机器人系统的监控和实时调整。该方案通过可靠性高的工业机器人实现电池串的排版和纠偏,能降低系统的整体故障率,提高可靠性。In order to solve the problems in the series typesetting of photovoltaic cells,such as the position deviation of photovoltaic cells on the conveyor belt after series welding,the position of photovoltaic cells after placing on the substrate needs to be fine-tuned,the high failure rate of traditional truss typesetting machine,the difficulty of debugging,and the occupation of production time.This paper proposes the solution of robot replacing truss typesetting machine.RobotStudio simulation software is used to design a simulation workstation.In the workstation,the positioning camera positioned the photovoltaic cell string on the conveyor belt,and guided the IRB1300 robot to grab the battery string and put it on the substrate;The correction camera locates the battery on the substrate,and the IRB920 robot corrects the battery.In order to verify the robot's grasp and release of batteries with position deviation,IS2000-230 is used to locate photovoltaic cells and update the position of photovoltaic cells in the simulation workstation in real time.At the same time,the upper computer system based on C#is developed to realize the monitoring and real-time adjustment of the robot system.The scheme realizes the typesetting and correcting of battery string by the industrial robot with high reliability,which can reduce the overall failure rate and improve the reliability of the system.

关 键 词：光伏电池串 上位机 机器人 排版系统 

分 类 号：TP24[自动化与计算机技术—检测技术与自动化装置]