基于EPSON工业机器人的加热杯垫通电检测站控制与调试  

Control and Debugging of Heating Cup Mat Electrified Test Rig Based on EPSON Industrial Robot

作　　者：师帅 颜建美[1] 王浩强 Shi Shuai;Yan Jianmei;Wang Haoqiang(Changzhou Textile Garment Institute,Changzhou,Jiangsu 213164,China)

机构地区：[1]常州纺织服装职业技术学院,江苏常州213164

出　　处：《机电工程技术》2023年第12期97-101,共5页Mechanical & Electrical Engineering Technology

基　　金：江苏省常州纺织服装职业技术学院2019年教学创新团队建设阶段性成果(常纺院教字[2019]10号);2020年度常州纺织服装职业技术学院学术科研基金项目(应用技术类)(常纺院科字[2020]5号)。

摘　　要：为提高加热杯垫通电检测的自动化水平,实现加热杯垫通电检测全流程的智能化控制,提高设备工作的可靠性、安全性、工作效率及智能化水平,降低工作人员的劳动强度,从设备结构组成、工艺流程、控制系统图、PLC程序设计、机器人程序设计、交互界面设计、运行调试等方面,介绍加热杯垫通电检测站的结构、工艺及控制系统。该系统主要采用PLC、机器人、视觉、气动控制、传感器、触摸屏、RFID等关键技术,实现对加热杯垫进行RFID信息读取与写入,对杯垫进行机器人抓取、搬运、摆放及视觉检测判断等,通过机器人与视觉系统的配合实现对杯垫放置角度的自动纠偏控制,对杯垫进行自动通电检测并判断是否合格等,最终实现通电检测站的智能化控制。In order to improve the automation level of heating cup mat electrified test rig,achieve intelligent control of the entire process of heating cup mat power on detection,improve the reliability,safety,work efficiency,and intelligence level of equipment work,and reduce the labor intensity of workers,the structure,process,and control system of the heating cup mat electrified test rig are introduced from the aspects of equipment structure composition,process flow,control system diagram,PLC program design,robot program design,interactive interface design,and operation debugging.In the system,some key technologies are mainly adopted such as PLC,robotics,vision,pneumatic control,sensors,touch screen,RFID to achieve RFID information reading and writing of heating cup mat,robot grasping,handling,placement,and visual inspection and judgment of cup mat.Through the cooperation of robot and visual systems,automatic deviation correction control of cup mat placement angle is achieved,and automatic electrified test rig and judgment of cup mat are carried out to determine whether they are qualified,ultimately achieving intelligent control of power on detection stations.

关 键 词：通电检测 PLC 机器人 视觉 触摸屏 

分 类 号：TP242[自动化与计算机技术—检测技术与自动化装置]