论医药原料药废气RTO焚烧技术设计要点  

On the design of RTO incineration technology for waste gas of pharmaceutical raw materials

作　　者：丁康君 DING Kangjun(Jiangsu Ruiding Environmental Engineering Co.,Ltd.Yixing,214216,China;School of Environmental scienee and Engineering,Hubei Polytechnic University,Huangshi 435003,China)

机构地区：[1]江苏瑞鼎环境工程有限公司,江苏宜兴214216 [2]湖北理工学院环境科学与工程学院,湖北黄石435003

出　　处：《湖北师范大学学报（自然科学版）》2024年第2期86-91,共6页Journal of Hubei Normal University：Natural Science

摘　　要：针对医药原料药生产废气处理技术的关键挑战,深入探讨并优化蓄热式焚烧炉(RTO)系统的设计。在安全性方面,研究提出自动化联动管理、预设监测与控制装置、废气阈值限制及安全设计准则等措施,强化了废气处理的安全与效能。为满足排放标准,通过控制焚烧温度及延长烟气停留时间,确保了废气的高效处理。系统密封性通过结合金属硬密封和软或气密封手段以及优化烟气处理策略来增强。在降低能耗方面,采用高效节能材料、再生能源及废热回收等技术,显著降低了系统运行成本。针对腐蚀性问题,选用耐侵蚀材料并改进内部保温及防腐方法。针对蓄热陶瓷堵塞,引入新型防堵层和方便清理结构。同时,简化阀门结构和远程监控技术增加了维护便利性。这些技术改进方案不仅提升了RTO系统的环保、经济和运行稳定性,而且对于工业生产的可持续发展具有重要意义。To cope with waste gas treatment problem arising in the process of pharmaceutical raw material production,this study conducts a comprehensive study on the examination and optimization of Regenerative Thermal Oxidizer(RTO)system design.In terms of safety,it proposes a series of measures such as automated interconnected management,reinstallation of monitoring and control apparatuses,restriction on waste gas threshold value,and the establishment of safety design protocols to enhance waste gas processing safety and efficacy.In order to meet the emission standard,the control of the combustion temperate and the extension of fuel gas residence time can ensure effective treatment of waste gas.Besides,the integration of metal hard seal with soft or gas seals can enhance the airtightness of the system together with the application of optimized gas treatment strategies.In terms of reducing energy consumption,the adoption of high-efficient energy saving materials,renewable energy and waste heat recovery technology dramatically cut the system operation cost.In terms of resisting corrosion,using anti-corrosion materials and methods as well as improving internal insulation can solve this problem.As for ceramic heat storage blockage,the introduction of new anti-blocking layers and structures that are easy to be cleared will be an effective solution.Meanwhile,simplified threshold structure and remote monitoring technology bring greater convenience on the maintenance.In general,these technologies and improvement designs make RTO system more environmentally friendly,cost saving and stable,which has significance for the sustainable development of industrial production.

关 键 词：医药 蓄热式焚烧炉 焚烧 废气治理 技术要点 

分 类 号：G482[文化科学—教育学]