工业机器人在电池排版系统中的二次开发与应用  

Secondary Development and Application of Industrial Robot in Battery Typesetting System

作　　者：凌旭 邹冲 戴俊良 LING Xu;ZOU Chong;DAI Junliang(School of Intelligent Control Engineering,Hunan Chemical Vocational Technology College,Zhuzhou 412000,China;School of Mechanical Engineering,Hunan University of Technology,Zhuzhou 412000,China)

机构地区：[1]湖南化工职业技术学院智能控制工程学院,湖南株洲412000 [2]湖南工业大学机械工程学院,湖南株洲412000

出　　处：《河南科技》2024年第16期22-27,共6页Henan Science and Technology

基　　金：湖南省教育厅科学研究优秀青年项目“基于数字孪生技术的物料分拣系统研究与应用”(22B0973)。

摘　　要：[目的]在光伏电池串的生产过程中,市场对于不同包装形式和产品规格的需求不断变化,导致生产线需要频繁调整,需要对机器人重新编程,造成生产效率下降。因此,研发光伏电池组件机器人排版软件系统,将有效实现智能制造的工艺优化和效益提升。[方法]基于Visual Studio平台对ABB工业机器人进行二次开发,利用机器人厂家提供的二次开发方法,实现PC端和机器人的信息交互和控制。并以光伏电池串实际项目中遇到的问题为研究对象,提供智能化解决方案。通过在仿真软件中搭建数字化仿真工作站,利用C#语言进行编程,开发出工业APP,通过软件将问题的解决办法在PC端桌面上展示。[结果]围绕工业APP的开发展开研究,实现了启动与监控、排版调整、生产数据与监控、预防维修、事件日志、数据备份等功能,同时,对软件进行打包并联合仿真工作站测试。通过二次开发的APP解决了不同工艺要求的电池串智能排版问题,操作简单,能有效降低操作员调试难度,减少操作员上岗培训时间。[结论]基于Visual Studio平台对ABB工业机器人的二次开发,大大提高了生产率,实现了企业降本增效的目的。[Purposes]In the production process of photovoltaic cell strings,due to the changing market demand for different packaging forms and product specifications,the production line needs to be ad-justed frequently,and the robot needs to be reprogrammed,resulting in a decrease in production effi-ciency.Therefore,the research and development of a robotic typesetting software system for photovoltaic cell modules will effectively realize the process optimization and benefit improvement of intelligent manufacturing.[Methods]Based on the Visual Studio platform,the secondary development of ABB in-dustrial robots was carried out,and the secondary development method provided by the robot manufac-turer was used to realize the information interaction and control between the PC desktop and the robot.This paper will provide intelligent solutions based on the problems encountered in the actual project of photovoltaic cell strings.Through the simulation software provided by the robot manufacturer,a digital simulation workstation is built,and the industrial APP is developed by using C#language programming methods,and the solution to the problem is displayed on the PC desktop through the software.[Findings]The content of the article focuses on the development of industrial APP to realize functions including start-up and monitoring,typesetting adjustment,production data and monitoring,preventive mainte-nance,event logs,data backup,etc.Finally,the software was packaged and the co-simulation worksta-tion was tested.The intelligent typesetting of battery strings with different process requirements was per-fectly solved through the secondary development of APP,which was simple to operate,effectively reduc-ing the difficulty of operator debugging and reducing the operator's on-duty time.[Conclusions]Based on the Visual Studio platform,the secondary development of ABB industrial robots can greatly improve productivity,reduce costs and increase efficiency for enterprises.

关 键 词：C#语言 二次开发 工业机器人 光伏电池 

分 类 号：TP242.2[自动化与计算机技术—检测技术与自动化装置]