15000 m顶部驱动钻井装置的研制  

Development of 15000 m Top Drive System

作　　者：张军巧 王博 齐建雄 张红军 谢宏峰 陕小平 马瑞 Zhang Junqiao;Wang Bo;Qi Jianxiong;Zhang Hongjun;Xie Hongfeng;Shan Xiaoping;Ma Rui(Beijing Petroleum Machinery Co.,Ltd.)

机构地区：[1]北京石油机械有限公司

出　　处：《石油机械》2024年第10期61-67,共7页China Petroleum Machinery

基　　金：中国石油天然气集团有限公司科学研究与技术开发项目“万米级智能钻机研发”(2022ZG06-01)。

摘　　要：为满足超深层油气勘探开发对钻井装备的需求,结合北京石油机械有限公司系列顶驱的研发经验,研制了15000 m顶驱。依据15000 m钻机的技术参数确定了主要技术参数;根据钻井工艺要求,设计了总体结构方案;应用模块化设计、理论计算和有限元分析等方法,对关键模块进行了结构优化,分析了实时监测与维护技术、一键式协同控制技术和自动润滑技术。台架性能试验结果表明:该装置的各项性能指标均符合设计要求,启停、运行平稳,控制精准,装配合格,自动化和智能化水平高,能很好地满足15000 m钻井工况要求,有效提升了钻井作业效率和安全性。研制结果可为超深层钻井技术与装备的进一步研究和应用提供技术借鉴。In order to meet the demand for drilling equipment in ultra-deep oil and gas exploration and development,combined with the experience of Beijing Petroleum Machinery Co.,Ltd.in research and development of top drives,a 15000 m top drive was developed.Its main technical parameters were determined based on the technical parameters of the 15000 m drilling rig.Its overall structure was designed according to the requirements of drilling technology,and the structures of key modules were optimized using the methods such as modular design,theoretical calculation and finite element analysis.Real-time monitoring and maintenance technology,one-key collaborative control technology and automatic lubrication technology were analyzed.Finally,a bench test on the performance of the top drive system was performed.The results show that all performance indicators of the system meet the design requirements.It can start,stop and operate smoothly,and control accurately.It is also characterized by qualified assembly,and high automation and intelligence levels.These features allow the system to well accommodate the 15000 m drilling conditions,with improved drilling efficiency and safety.The development of 15000 m top drive provides a technical reference for further research and application of ultra-deep drilling technologies and equipment.

关 键 词：特深井钻机 顶驱 结构优化 有限元分析 台架试验 协同控制 

分 类 号：TE922[石油与天然气工程—石油机械设备]