基于GSK_IMCD的汽车发动机缸盖机加产线设计与虚拟调试  

Design and Virtual Commissioning of Automobile Engine Cylinder Head Machine Production Line Based on GSK_IMCD

作　　者：何树洋 关海 彭冬伟 杨品海 He Shuyang;Guan Hai;Peng Dongwei;Yang Pinhai(Guangzhou CNC Equipment Co.,Ltd.,Guangzhou 510530,China)

机构地区：[1]广州数控设备有限公司,广州510530

出　　处：《机电工程技术》2024年第11期313-318,共6页Mechanical & Electrical Engineering Technology

摘　　要：自动化生产线的设计需要根据加工零件的工艺要求来合理布局设备,通过综合分析零件的加工工艺、加工设备的功能、输送的方式、安全保护的实施、储料、有效负载、工件姿态的转换、定位夹紧的方式、占地面积等项目的需求,设计出符合加工工艺要求且经济实用的生产线总体方案图;同时,设计时需综合多种因素、通盘考虑、兼顾全局,不断改进、逐步优化,最大限度地发挥出生产线各组成部分的功能,使其达到实现功能最多、使用设备最少、制造成本最低、占地面积最少的高性价比目标,从而为企业提供最佳的自动化解决方案。详细介绍了联合开发的GSK_IMCD(Intelligent Manufacturing Concept Design)智能制造概念设计的方法,以某汽车发动机缸盖机加产线的设计为例,通过IMCD机电一体化设计和虚拟调试方式验证了产线概念设计的可行性,能够有效缩短项目开发周期,并为智能产线设备的设计与改造升级提供了一种创新思路方法。The design of an automated production line requires a reasonable layout of equipment based on the process requirements of the processed parts.By comprehensively analyzing the processing technology of the parts,the functions of the processing equipment,the transportation method,the implementation of safety protection,storage,effective load,the conversion of workpiece posture,the positioning and clamping method,the floor area,and other project requirements,an economical and practical overall plan of the production line that meets the processing technology requirements is designed.At the same time,when designing,it is necessary to comprehensively consider multiple factors,take into account the overall situation,continuously improve and gradually optimize,and maximize the functions of each component of the production line,so as to achieve the high cost-effectiveness goal of achieving the most functions,using the least equipment,manufacturing costs,and occupying the least area,thereby providing the best automation solution for enterprises.A detailed introduction is provided to the method of GSK-IMCD(Intelligent Manufacturing Concept Design)intelligent manufacturing concept design based on joint development.Taking the design of a cylinder head machining production line for a certain automobile engine as an example,the feasibility of the production line concept design is verified through IMCD mechatronics integration design and virtual debugging.It can effectively shorten the project development cycle and provide an innovative approach for the design and upgrading of intelligent production line equipment.

关 键 词：智能制造概念设计 数字孪生 虚拟调试 工业机器人 

分 类 号：U464[机械工程—车辆工程]