基于PLC与机器视觉的物料分拣系统的设计  

Design of Material Handling and Sorting System Based on PLC and Machine Vision.

作　　者：邸静妍[1] DI Jingyan(Wuxi Mechanical and Electrical Branch,Jiangsu United Vocational and Technical College,Wuxi 214000,China)

机构地区：[1]江苏联合职业技术学院无锡机电分院,江苏无锡214000

出　　处：《科技创新与生产力》2025年第2期119-123,共5页Sci-tech Innovation and Productivity

基　　金：无锡机电高等职业技术学校立项课题(锡机电研2024-JDZD03)。

摘　　要：为了提高自动化生产线生产过程中物料分拣的效率,以三菱公司的FX5U-64MT/ES为控制核心,增加了模拟适配器模块FX5-4DA-ADP和输入模块FX5-16EX/ES,采用了气动控制、触摸屏、传感检测、位置控制、变频器、机器视觉等技术,设计了基于PLC与机器视觉的物料分拣系统,提升了设备的自动化水平和生产效率。首先分析了物料分拣系统的工作过程;其次以PLC为控制核心给出了系统的硬件组成及软件设计;最后进行系统调试。实验运行结果表明,控制系统整体运行良好,工作效率高,达到了预期效果。In order to promote the efficiency of material sorting in the production process of automated production lines,this paper takes Mitsubishi's FX5U-64MT/ES as the control core,adds analog adapter module FX5-4DA-ADP and input module FX5-16EX/ES,adopts pneumatic control,touch screen,sensor detection,position control,frequency converter,machine vision and other technologies,designs a material sorting system based on PLC and machine vision,and improves the automation level and production efficiency of the equipment.Firstly,the working process of the material sorting system is analyzed;then,the hardware composition and software design of the system are provided using PLC as the control core;finally,the system is debugged.The experimental results show that the control system runs well overall,with high work efficiency,and achieves the expected effect.

关 键 词：自动化生产线 控制系统 物料分拣 PLC 机器视觉 

分 类 号：TP278[自动化与计算机技术—检测技术与自动化装置] TP273[自动化与计算机技术—控制科学与工程] TP391.41