适于四角粽连续机械化生产的粽叶折叠成型技术及装置  

Technology and device for quadrangular Zongzi leaf folding and forming for continuous mechanized production

作　　者：祝文轩 卢立新 潘嘹 ZHU Wenxuan;LU Lixin;PAN Liao(School of Mechanical Engineering,Jiangnan University,Wuxi,Jiangsu 214122,China;Key Laboratory of Advanced Manufacturing Equipment Technology for Foodstuffs in Jiangsu Province,Wuxi,Jiangsu 214122,China)

机构地区：[1]江南大学机械工程学院,江苏无锡214122 [2]江苏省食品先进制造装备技术重点实验室,江苏无锡214122

出　　处：《食品与机械》2025年第3期67-73,共7页Food and Machinery

基　　金：江苏省食品先进制造装备技术重点实验室重点项目(编号:FMZ202306)。

摘　　要：[目的]针对粽叶成型—馅料充填—捆扎的四角粽连续机械化生产,设计粽叶自动折叠成型工艺及装置。[方法]分析粽叶折叠成型的功能和要求,研究其技术原理和工艺方法;结合连续机械化生产要求,探究粽叶折叠成型技术。[结果]提出一种基于粽型模具实现粽叶旋转折叠成型及其连续作业的粽叶成型—充填—捆扎工艺,并完成了整体装置及关键机构的设计。[结论]所设计的粽叶移送—预成型—充填—折边—封顶的粽叶折叠成型工艺及装置,能满足四角粽粽叶的柔性预成型。[Objective]This study focuses on the continuous mechanized production of quadrangular Zongzi leaves,involving the processes of zongzi leaf forming,filling,and strapping.The design of an automatic folding and forming process and device for Zongzi leaves is proposed.[Methods]The functions and requirements of Zongzi leaf folding and forming were analyzed,and the technical principles and processes were studied.In line with the requirements for continuous mechanized production,the folding and forming technology of Zongzi leaves was explored.[Results]A Zongzi leaf forming,filling,and strapping process was proposed,based on a Zongzi mold to achieve rotating folding and continuous operation.The overall device and key mechanisms were designed.[Conclusion]The designed process and device for Zongzi leaf transfer,pre-forming,filling,edge folding,and sealing can meet the flexible pre-forming requirements for the Zongzi leaves used in quadrangular Zongzi.

关 键 词：四角粽 裹包 粽叶折叠 成型工艺 装置设计 

分 类 号：TS264.3[轻工技术与工程—发酵工程]