基于高速DSP技术的低成本智能焊接机器人设计与研究  

Design and Research of Low Cost Intelligent Welding Robot Based on High Speed DSP Technology

作　　者：卢绍庆 LU Shaoqing(China Shipbuilding Corporation Equipment Research and Test Center,Kunming 650216,China)

机构地区：[1]中国船舶集团有限公司七五〇试验场,昆明650216

出　　处：《计算机测量与控制》2023年第5期120-125,共6页Computer Measurement &Control

摘　　要：针对目前工业化焊接存在工作繁重、人员劳动强度大、身体容易疲劳、易出错、安全生产事故率较高、焊接质量难以保证等问题,基于国外进口通用焊接机器人价格昂贵、维护保养成本高、备品备件难选购等情况,提出一种高速DSP(数字信号处理器)的低成本智能焊接机器人解决办法,深入研究了机器人各关键部件和核心技术,搭建了机器人硬件平台,设计了专用运动控制器,分析了人工引导方式“示教-编程”操作学习方法,应用大量工业成熟货架产品,实现了专用智能化焊接机器人,制造了国产化样机并投产实机对比验证,可原位替代昂贵进口设备,提高产品焊接质量,减少人工出错率,降低工人劳动强度,节约设备采购维护成本,提高劳动生产率。At present,current industrial welding has the problems of heavy work,high labor intensity,easy fatigue,prone to errors,high accident rate in safe production,and difficult to guarantee welding quality.In order to solve the troubles of high price,high maintenance cost,and difficult to purchase the spare parts of imported universal welding robot,a low-cost intelligent welding robot solution on high speed DSP is proposed,The key components and core technologies of the robot are deeply studied to build the robot hardware platform,design the special motion controller,and analyze the operation learning method for teaching and programming in the manual guidance mode,a large number of industrial validated products are used to realize the development of the special intelligent welding robot,and manufacture the domestic prototype and put it into production.The comparison and verification of the real production,which can replace the expensive imported equipment in situ,improve product welding quality,reduce manual error rate and labor intensity,save the cost of equipment procurement and maintenance,and improve labor productivity.

关 键 词：焊接 机器人 高速DSP 运动控制 示教学习 低成本 国产化 

分 类 号：TP242.2[自动化与计算机技术—检测技术与自动化装置]