蒸发罐自动清洗机设计与实现  

Design and implementation of an automatic cleaning machine for evaporation tanks

作　　者：王明娟 梁繁贵 姜愉 WANG Mingjuan;LIANG Fangui;JIANG Yu(College of Electronics and Information Engineering,Beibu Gulf University,Qinzhou,Guangxi 535011,China;Qinzhou Huacheng Automatic Control Equipment Co.,Ltd.,Qinzhou,Guangxi 535011,China;Guangxi Key Laboratory of Ocean Engineering Equipment and Technology,Qinzhou,Guangxi 535011,China)

机构地区：[1]北部湾大学电子与信息工程学院,广西钦州535011 [2]钦州市华成自控设备有限公司,广西钦州535011 [3]广西海洋工程装备与技术重点实验室,广西钦州535011

出　　处：《食品与机械》2024年第8期93-98,共6页Food and Machinery

基　　金：广西自然科学基金资助项目(编号:2020GXNSFAA297233)。

摘　　要：[目的]解决煮糖蒸发罐人工清洗效率低、清洗质量差,存在烫伤风险等问题。[方法]研发一种可在加热管阵上方定位和行走的煮糖蒸发罐自动清洗机,该清洗机携带有可喷射高压水流的喷洒头,喷洒头可伸至管内不同深度完成对罐室内各加热管内壁的全面清洗。根据清洗机的结构及工作流程,设计了加热管中心检测及路径规划程序、硬件控制系统,并根据不同规格蒸发罐的需求,完成了单、双清洗机构清洗机样机。[结果]单清洗机效率高于人工清洗,加热管均匀分布时,双冲洗机构样机效率可达到单冲洗机构样机2倍。[结论]该清洗机工作效率高、清洗效果好、运行安全平稳,满足自动清洗作业要求。[Objective]In order to solve the problems of low manual cleaning efficiency,poor cleaning quality,and the risk of burns.[Methods]An automatic cleaning machine for boiling sugar evaporation tanks which could be positioned and walked above the heating tube array had been developed.This cleaning machine was equipped with a spray head that could spray high-pressure water flow,and the spray head could extend to different depths inside the pipe to complete comprehensive cleaning of the inner walls of each heating pipe in the tank room.Based on the structure and workflow of the cleaning machine,a heating tube center detection and path planning program,hardware control system,and a single and double cleaning mechanism cleaning machine prototype were designed according to the requirements of different specifications of evaporation tanks.[Results]The efficiency of a single cleaning machine was higher than that of manual cleaning.When the heating pipes were evenly distributed,the efficiency of a dual flushing mechanism prototype could reach twice that of a single flushing mechanism prototype.[Conclusion]The cleaning machine has high work efficiency,good cleaning effect,safe and stable operation,and meets the requirements of automatic cleaning operations.

关 键 词：加热管阵 煮糖蒸发罐 喷洒头 清洗机 路径规划 

分 类 号：TS243[轻工技术与工程—制糖工程]