自动绕线机控制系统的研究  

Research on the Control System of Automatic Winding Machine

作　　者：孙志龙 贾立民[1] 刘勇 李立杰 王华震[1] SUN Zhilong;JIA Limin;LIU Yong;LI Lijie;WANG Huazhen(Tianjin Navigational Instrument Research Institute,Tianjin 300131,China)

机构地区：[1]天津航海仪器研究所,天津300131

出　　处：《机床与液压》2022年第24期54-58,共5页Machine Tool & Hydraulics

摘　　要：针对目前市场上封闭环状结构绕线存在人工绕制效率低和机器绕制效果差的现象,自主研发一套自动绕线机控制系统,实现了绕线自动化以及对绕线精度和张力的精准控制。运用CC-Link、RS232以及RS485总线等技术,通过PLC与各个伺服硬件等进行通信,完成控制系统的搭建。控制系统主要围绕储线、绕线以及张力调节三大功能,利用Modbus协议完成对储线功能的编程,以及通过UG运动仿真和PID控制思想对绕线功能与张力稳定控制进行程序编写,得到绕线过程中线梭轮和储线轮电机的位置关系,通过样机试验证明控制系统的有效性。Aiming at the phenomenon of low manual winding efficiency and poor machine winding effect in the closed loop structure winding in current market,a set of self-developed automatic winding machine control system was developed,by which winding automation and precise control of winding precision and tension could be realized.Using CC-Link,RS232 and RS485 bus technology,the control system was built through communication between PLC and various servo hardwares.The control system mainly revolved around the three functions of wire storage,winding and tension adjustment.The programming of the storage line function was completed by using Modbus protocol,the programming of winding function and tension stability control was completed by the UG motion simulation and PID control idea.The position relationship between the midline shuttle wheel and the storage wheel motor in the winding process was obtained,the effectiveness of the control system was proved by the prototype test.

关 键 词：自动绕线机 运动控制 MODBUS协议 张力控制 PID控制 

分 类 号：TP273.5[自动化与计算机技术—检测技术与自动化装置]