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作 者:郑兆启 郭苗苗 ZHENG Zhaoqi;GUO Miaomiao(Tianjin Key Laboratory of Integrated Design and On-line Monitoring for Light Industry&Food Machinery and Equipment,Tianjin University of Science and Technology,Tianjin 300222,China;College of Mechanical Engineering,Tianjin University of Science and Technology,Tianjin 300222,China)
机构地区:[1]天津科技大学天津市轻工与食品工程机械装备集成设计与在线监控重点实验室,天津300222 [2]天津科技大学机械工程学院,天津300222
出 处:《包装与食品机械》2025年第1期40-47,共8页Packaging and Food Machinery
基 金:广东省重点领域研发计划项目(2020B0202010004)。
摘 要:针对部分高端酒瓶人工捆扎丝带的效率低和成本高等问题,设计一款丝带自动捆扎装置,以实现丝带的打结和系紧等工作。完成自动捆扎装置的机械结构总体设计,对绳环成形过程进行力学分析,构建夹持机构与丝带在绳环成形过程中的力学模型;利用ADAMS软件建立完整的捆扎装置虚拟样机;制作实体样机并进行试验。结果表明,丝带两端所需的最小夹持力分别为0.794,0.796 N,虚拟丝带的成形形状与样机试验中绳子成形形状相符,验证了所采用的柔性绳索建模方法的正确性;试验样机运行稳定,平均单次打结时长为8.2 s,打结成功率为96%。研究为柔性材料打结装置的研制提供理论基础。To solve the problems of low efficiency and high costs of manual ribbon binding for some high-end wine bottles,an automatic ribbon binding mechanism is designed to realize ribbon knotting and tying.Complete the overall design of the mechanical structure of the automatic binding machine,analyze the forming process of the rope loop,and build the mechanical model of the clamping mechanism and the ribbon in the forming process of the rope loop;Establish a complete virtual prototype of strapping device by ADAMS software;Make a physical prototype and test it.The results show that the minimum clamping force required at both ends of the ribbon are 0.794 N and 0.796 N,respectively,and the formation of the virtual ribbon is consistent with that of the rope in the prototype test,which verifies the correctness of the flexible rope modeling method adopted.The experimental prototype operates reliably,with an average single knotting time of 8.2 s and a knotting success rate of 96%.The research provides a theoretical basis for developing flexible material knotting equipment.
关 键 词:丝带捆扎装置 ADAMS软件 轴套力连接 虚拟样机
分 类 号:TS261.3[轻工技术与工程—发酵工程]
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